International Journal of Innovative Research in Engineering & Multidisciplinary Physical Sciences
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Industrial Automation And Monitoring Using IOT

Authors: Rohit Patil, Om Patil, Pankaj Shelar, Mahesh Jadhav, Prof. Ms.Shilpa H. Adke

Country: India

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Abstract: In the context of rapidly evolving industrial landscapes, the demand for enhanced efficiency, reliability, and safety has never been more pronounced. This project presents the development of an advanced industrial automation system designed to optimize the monitoring and control of machinery and processes in real-time. By leveraging cutting-edge technologies such as the Internet of Things (IoT), and cloud computing, the system significantly reduces manual intervention, thereby mitigating human error and enhancing operational performance.
The automation system is structured into three primary layers: the Data Acquisition Layer, which integrates various sensors and actuators to gather real-time data; the Processing Layer, which employs advanced algorithms for data analysis and control logic execution; and the User Interface Layer, which offers a web-based platform for operators to monitor and control operations remotely. This layered architecture not only ensures seamless data flow but also facilitates quick decision-making and timely interventions.
Key features of the system include real-time monitoring of critical parameters such as temperature, pressure, and machine states, as well as remote control capabilities that allow operators to manage processes from any location. Predictive maintenance functionalities further enhance the system's effectiveness by utilizing historical data and algorithms to forecast equipment failures, thereby reducing unplanned downtime and maintenance costs.
To validate the system's effectiveness, a comprehensive implementation strategy was adopted, encompassing hardware installation, software development, and extensive testing. The results demonstrated substantial improvements in

operational efficiency, reduced maintenance costs, and enhanced safety protocols within the industrial environment.
Overall, this project contributes to the ongoing transformation of industrial operations, providing a robust framework for adopting automation technologies. By addressing the key challenges of modern manufacturing, the advanced industrial automation system positions organizations to achieve greater productivity and sustainability, ultimately leading to improved competitiveness in the global market. This innovative solution not only streamlines processes but also empowers industries to navigate the complexities of the digital age, paving the way for future advancements in automation and operational excellence.

Keywords: Industrial Automation, Real-Time Monitoring, Remote Control, Internet of Things (IoT), Predictive Maintenance, Data Analytics User Interface


Paper Id: 231994

Published On: 2025-01-06

Published In: Volume 13, Issue 1, January-February 2025

Cite This: Industrial Automation And Monitoring Using IOT - Rohit Patil, Om Patil, Pankaj Shelar, Mahesh Jadhav, Prof. Ms.Shilpa H. Adke - IJIRMPS Volume 13, Issue 1, January-February 2025.

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